Goodman Fielder

Australia’s largest food manufacturer Goodman Fielder required state-of-the-art performance floors for its new $20m production facility at Erskine Park.   ROXSET was chosen as the prime applicator having extensive experience working in the food industry over many years.

Goodman Fielder closed its oils processing facility at Mascot in its drive for increased manufacturing efficiency.  Its 14000sqm new factory is part of rationalizing and consolidating the manufacturing base by closing inefficient plants in a move to optimise extensive distribution systems.

Under a new build programme, ROXSET installed the Flowcrete Flowfresh anti-microbial floor finish across 6000sqm of production area to process home ingredients.  A 2500sqm trowel-on 5mm resin finish with coving was completed in just one week. This floor finish delivers round the clock protection against a range of bacteria and also inhibits the growth of mould and fungi.

It is critical in a key food environment that the flooring system meets the requirements of HACCP and AQIS compliance,  ROXSET deliver the maximum slip resistance up to R13 set out under the guidelines of the HACCP auditing matrix.

The continuous seemless resin finish protects against the propagation of superbugs MRSA and SARS.  A hygienic and impervious coating will also provide maximum slip resistance and clean-ability.

In addition to heat resistance, ROXSET install a flooring system which will withstand temperatures as low as -40Deg C making it suitable for use in chiller/freezer rooms.  Intensive food manufacturing facilities such as Goodman Fielder require a superior coating product which provides resistance to food acidity found in many food substances such as milk, sugar, cola and juices.

The ROXSET Health & Safety solution met with Goodman Fielder’s criteria for sustainability and long-term durability which is also covered by a 15year warranty.

Simplot Tasmania

As one of the biggest food service providers in Australia, Simplot Australia wanted a high performance, ultra hard wearing floor for its potato factory which is regarded as one of the most modern and efficient facilities of its kind in the world.  Simplot’s Tasmanian plants produce $600m to the Tasmanian economy.

Simplot Tasmania turned to ROXSET Health & Safety Flooring who have been providing services to the company for over 20years Australia wide.  With a Simplot factory producing up to 30,000tons of food product a day, operating 24hours a day 7 days a week it was critical the floor application was laid with minimum disruption to the production cycle and this could be achieved with ROXSET’s professional installation team.

ROXSET SE was the ideal surface underfoot for heavy duty food processing manufacturing environment.   Not only is ROXSET SE strong, acid resistant and easily cleaned it is designed to provide protection in aggressive environments against chemical attack and reduce the bacteria population on the surface including SARS and MRSA..

ROXSET SE is both HACCP & AQIS compliant and is designed to provide anti-slip protection up to R13, the maximum rating for food environments.  The continuous seemless resin coating and coving installed at floor junctions gives a monolithic surface that provides unparalleled corrosion protection.  ROXSET SE is also engineered to offer industrial grade protection from mechanical and thermal shock resistance on the floor.

ROXSET SE is a bespoke solution for manufacturing environments where introducing bright colour, texture and signage to working zones and walkways can help manufacturing facilities run more efficiently as well as uplift and energize the workforce.- a key reason as to why the floor has become one of the most important factors for companies involved in the lean manufacturing scheme.

• Eye-catching seamless stone finish
• Rapid installation available
• Solvent-free formulation
• High impact, abrasion and scratch resistance
• Reduces noise from footsteps

Rustik has been ergonomically designed to reflect the natural beauty of the great outdoors – using natural stone and marble aggregates encased within a clear resin seal; Rustik delivers a textured, non-slip, solvent-free finish that will really stand out from the crowd in retail centres or corporate office blocks. Rustik has been ergonomically designed to reflect the natural beauty of the great outdoors – using natural stone and marble aggregates encased within a clear resin seal; Rustik delivers a textured, non-slip, solvent-free finish that will really stand out from the crowd in retail centres or corporate office blocks.

Rustik delivers a textured, non-slip, solvent-free finish that will really stand out from the crowd in retail centres or corporate office blocks.

This landmark young winery which hosts premier entertainment events in Australia wanted a highly durable and slip resistant floor installed in a brisk 24 hours in their barrel room.

Roxset proposed its Roxset SE2 as the solution, an anti-microbial HACCP compliant, range of flooring specifically designed to give a seamless result and add protection for wet surface structure’s which are acid prone.

Roxset SE had been installed in two of the group’s early wineries for over 10 years and the new Roxset SE was chosen for this establishment.

As a leading producer of organic free-range chickens and a commitment to quality programs such as HACCP, WQA and SafeFood, Inglewood turned to Roxset to provide a suitable floor and coving finish for their production, packaging and amenity facilities.

A hygienic anti-slip floor with low maintenance was a top priority and being able to schedule installation without affecting 24x7 production was critical.

Roxset SE2 5mm, which is HACCP compliant, was chosen to cover the 1100 sqm, as it’s steam cleanable and has a very high grade of slip resistance which is ideal for wet food processing and preparation areas.

The installation of Roxset SE2 transformed the Inglewood plant into a clean, safe and fresh working environment.

GM Scott is a highly regarded and well-established processor in the meat industry who take the utmost pride in quality, health and safety of their operation. As a major supplier to the super market chains they had to act quickly when it was discovered their product had been tainted by an odorous by product of a building application.

GM Scott turned to Roxset to rapidly install a new production floor. Roxset immediately responded and replaced nearly 1000sqm of area with Roxset SE3 R13, a 4-6mm hard-wearing resin system which includes coving and expansion joints providing an impervious surface that provides superior protection against bacteria and dangerous allergens.

Roxset has extensive experience in laying HACCP/AQIS/FoodSafe standard flooring for some of the largest abattoirs in the country and this system is pressure cleanable with a very high degree of slip resistance ideal for wet food processing and preparation areas. The installation of the Roxset SE3 transformed the GM Scott plant into a bright safe and hygienic environment.

“Rapidly installing an ultra hygienic floor whilst having minimum impact on production time for our customers was a #1 priority and Roxset exceeded this challenge. They helped restore client confidence to get our business back on track”.

Len Jones, General Manager GM Scott